What’s the Real ROI of a CNC Machine for Extruded Aluminium?
Investing in a CNC machining centre for extruded aluminium profiles might seem like a big step. But for many UK-based manufacturers in the fenestration, façade, or industrial sector, the return on investment (ROI) is often quicker and more significant than expected.
Here’s why 👇
The Limits of Traditional Methods
Many workshops still rely on:
- A mitre saw or circular saw
- A manual copy router
- Manual drilling or milling
This often leads to:
⛔ High labour input
⛔ Risk of human error
⛔ Wasted material
⛔ Slower production cycles
With a CNC machine, all operations are combined into one streamlined, precise cycle.
Where the ROI Actually Comes From
1. ⏱ Shorter Cycle Times
- Multi-face machining in one clamping
- No need to flip or reposition the profile
- Fewer manual steps = up to 30% faster throughput
Example: the BOLERO 5 can perform complete machining on 5 sides of a profile in one operation, eliminating intermediate handling.
2. ♻️ Reduced Scrap = Higher Yield
- CNC precision means fewer mistakes
- Less rework and material loss
- Better material usage per profile
3. 👷 Reduced Labour Dependency
- One operator can manage multiple machines
- Streamlined workflows
- Easier staff training
4. 💼 Higher-Value Output
- Offer more complex or customized machining services
- Enter new markets (architectural, industrial, premium sectors)
- Stand out with precision and flexibility
✅ The Gemma Global Advantage
At Gemma, many of our CNC models—FLEX, RUMBA, BOLERO 4 and BOLERO 5—are already in production and can be customized with the required options before shipping.
✅ Shorter lead times
✅ Faster ROI
✅ Tailored configurations for your business
💡 Real-World Example
❌ Before: 2 operators + saw + manual copy router
⏱️ Time per part: 12 min
❌ Scrap rate: 8%✅ After: 1 operator + CNC BOLERO 4
⏱️ Time per part: 6 min
✅ Scrap rate: 1.5%📊 ROI reached in less than 18 months
Want to Calculate Your CNC ROI?
📩 Contact our team for:
- Free time/cycle analysis
- Expert advice on the right machine
- Fast quote with realistic lead time
Gemma Global – CNC Precision Built for Extruded Aluminium