Gemma’s Automatic Saw for Extruded Aluminum Profiles

Gemma’s Automatic Saw for Extruded Aluminum Profiles

Cut with Confidence. Built for Precision. Made for Aluminum.

 

 

Why Choose a Saw Designed for Extruded Aluminum?

When it comes to aluminum cutting, not all saws are created equal. Most automatic saws on the market are designed for general-purpose or heavy-duty steel cutting—often using band saws that struggle with the precision and edge quality required for aluminum profiles.

But extruded aluminum presents a unique set of challenges:

  • It’s lightweight, soft, and easily deformed

  • It demands clean, burr-free edges

  • Its geometry—often thin-walled or hollow—requires precise feed and blade control

That’s why Gemma developed a specialized solution: a fully automatic saw engineered specifically for aluminum profiles. Whether you’re in window and door fabrication or industrial extrusion, our machine is purpose-built to deliver speed, accuracy, and reliability. These advanced tools facilitate efficient production processes, enhance safety, and reduce the need for manual intervention during operation.

Meet the AutoCut: Gemma’s Precision Automatic Saw

Fully assembled Autocut machine, optimized for cutting aluminum profiles with high speed and precision.

🔗 See full product specs →

The AutoCut isn't a generic saw with aluminum settings—it’s a dedicated machine for extruded aluminum applications.

Key Features:

  • ✅ Blade diameter optimized for fast, clean cuts

  • ✅ Variable speed feed system for unmatched control

  • ✅ Ball screw positioning ensures repeatable accuracy

  • ✅ Automatic feeding and clamping system for full production autonomy

  • ✅ Designed for low thermal impact and extended blade life

  • ✅ High-quality blades for achieving precise and clean cuts in tough metals

This machine allows operators to cut multiple profiles to the same length, with little to no manual handling—ideal for high-throughput operations.

Machine Details

The fully-automatic sawing machine is engineered to deliver exceptional accuracy and efficiency in metal cutting. Built with a robust and durable frame, it ensures stability and precision throughout the operation. The machine is equipped with a high-quality blade designed for extended blade life, minimizing the need for frequent maintenance. With an adjustable blade diameter, it allows for precise cuts across various materials. Additionally, the variable speed control enables operators to tailor the cutting speed to the specific material, enhancing both accuracy and efficiency. This automatic machine is a powerhouse of precision and reliability, making it an indispensable tool for high-throughput operations.

Technical Specifications

  • Blade diameter: 350-460 mm

  • Blade life: Up to 1000 hours

  • Ball screw: High-precision, low-backlash design

  • Band saw: High-speed, high-accuracy cutting

  • Variable speed: 89-256 fpm

  • Power: 5 hp

  • Feed: Automatic, hydraulic vise and automatic return

  • Length: Up to 9999 mm

  • Pressure: Low-pressure industrial-grade hydraulic system

These technical specifications underscore the machine’s capability to deliver precise, efficient, and reliable cutting performance, making it a top choice for industrial applications.

Safety and Maintenance

Designed with safety and maintenance in mind, the fully-automatic sawing machine features an automatic blade shut-off for enhanced safety protection. A bright halogen work light ensures clear visibility during operation. The patented blade tension device allows for easy tension setting, while the digital encoder ensures repeatability. Regular maintenance is straightforward, thanks to the machine’s simple and intuitive design, which provides quick access to all components. Additionally, the machine is engineered to minimize waste and reduce production costs, making it an ideal choice for high-volume production environments. This focus on safety and ease of maintenance ensures that the machine not only performs efficiently but also operates safely and cost-effectively.

Not a Band Saw – And That’s a Good Thing

While automatic horizontal band saws dominate in steel workshops, they’re not the ideal choice for extruded aluminum.

Why AutoCut Outperforms Band Saws:

Feature

Band Saw

Gemma AutoCut

Edge finish

Often rough

Clean, burr-free

Precision repeatability

Moderate

High (±0.2 mm)

Suitable for thin walls

Risk of damage

Optimized

Blade durability

High wear

Longer blade life

Cut cycle time

Slower

Fast, efficient

With AutoCut, you're not just cutting aluminum—you’re improving your production quality, reducing scrap, and increasing efficiency across the board.

 

 

Who Is the AutoCut Made For?

The AutoCut was designed specifically for industrial users who need high-speed, high-precision cutting of aluminum extrusions.

Ideal for:

  • Window and door manufacturers

  • Extrusion shops working with architectural profiles

  • Transport and aerospace aluminum part production

  • Aluminum system suppliers and assembly lines

  • Any company that values accuracy, repeatability, and production speed

 

 

Ready to See It in Action?

Whether you're tired of adapting a band saw to an extrusion job or you're upgrading from manual cutting stations, Gemma’s AutoCut delivers the performance you need with the precision your customers demand.

👉 Contact us now to request a quote, schedule a demo, or speak with an expert.

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