Aluminium Extrusion Machining in the UK: Choosing the Right Solution

Aluminium Extrusion Machining: Compare Copy Routers & CNC Solutions | Gemma Global

Aluminium extrusion machining is a critical process in industries like construction, fenestration, and industrial manufacturing. In the UK, companies need cutting solutions that offer precision, flexibility, and efficiency.

There are two main ways to machine aluminium profiles:

▸ Copy Routers

Ideal for simpler tasks like slotting and drilling, copy routers are cost-effective and well-suited to small and medium production volumes.

▸ CNC Machining Centres

With 3 to 5 axes and high automation, CNC machining centres are perfect for complex operations, multi-face machining, and high-volume demands.

👉 The good news? At Gemma Global, we are specialists in both technologies. We offer reliable machines at different automation levels—manual, semi-automatic, and fully CNC—to match your exact production needs.

Gemma Global's Aluminium Machining Solutions

1. BOSS – Manual Copy Router

Front view of the Boss Copy Router machine for precise aluminum and PVC profile milling. Features spindle, cutting area, and control panel.

The BOSS is a compact manual copy router for basic milling and slotting operations. It’s ideal for small workshops needing simple but accurate processing of aluminium profiles.

2. TRIPLEX – Semi-Automatic Copy Router

Front view of the Gemma Triplex manual copy router, designed for precise cutting and copy milling of aluminium and PVC profiles.

The TRIPLEX features three independent spindles and semi-automatic control, enabling multi-side machining in a single clamping. A great solution for workshops that want more speed and consistency without a full CNC investment.

3. FLEX – 3-Axis CNC Machining Centre

Full view of the Flex Copy Router by Gemma Group, showcasing its user-friendly controls and robust structure for aluminum and PVC machining.

The FLEX is a versatile 3-axis CNC machining centre offering high accuracy for common profile machining tasks. It’s perfect for manufacturers needing flexibility in mid-level production volumes.

4. RUMBA – 4-Axis CNC Machining Centre

Front view of the Rumba CNC machining center, featuring a fully enclosed protective cabin and electrospindle for precise machining operations.

The RUMBA adds an additional axis for more complex machining capabilities. It's ideal for manufacturers requiring intricate operations on aluminium profiles.

➡️ At Gemma Global, we configure each RUMBA unit based on the specific needs of your production. We often have machines already in build, which means your machine can be delivered faster once the right options are added.
Contact us to learn more about available configurations and which model best fits your project.

5. BOLERO 4 – 4-Axis High-Performance CNC Centre

Front view of the Bolero 4 CNC machining center showcasing its robust steel structure and advanced design.

The BOLERO 4 is built for high-speed, high-precision operations. With its robust construction and powerful motorization, it's ideal for demanding machining tasks on aluminium extrusions.

💡 We custom-build the BOLERO 4 to match your application, with a wide range of options such as clamps, tool changers, and automation packages. Machines in production can be adapted to your specs for faster delivery.
👉 Get in touch to find the best configuration for your workflow.

6. BOLERO 5 – 5-Axis CNC Machining Centre

The BOLERO 5 delivers full 5-axis machining for the most advanced and precise aluminium processing operations. This model is the flagship of our machining line, ideal for complex geometries and high-end applications.

⚙️ Like all Gemma CNC machines, the BOLERO 5 is built to order, with custom tooling and configuration options tailored to your production. We regularly have machines in progress, which allows for quick delivery with your required features.
📞 Contact our team for expert guidance and lead times.

Why Choose Gemma Global?

✅ Experts in copy routers and CNC centres

✅ Machines tailored to your production level and complexity

✅ Faster delivery through pre-built machines with custom options

✅ Full UK support and technical service

FAQ – Aluminium Extrusion Machining

Q1: What’s the difference between a copy router and a CNC machining centre?
A copy router is ideal for simpler, manual slotting or drilling. CNC centres are for complex, high-precision operations and offer automation across multiple axes.

Q2: Which machines are best for high-volume aluminium machining?
The BOLERO 4 and BOLERO 5 are excellent for large batches and high-precision work.

Q3: Can I start with a copy router and upgrade later?
Absolutely. Many manufacturers start with a BOSS or TRIPLEX, then invest in CNC as their volume and complexity increase.

Q4: How fast can I get a machine delivered in the UK?
We often have machines in production that can be configured and shipped quickly. Contact us to check current availability and lead times.

Ready to Upgrade Your Aluminium Machining?

🚀 Whether you're machining basic slots or 5-axis complex parts, Gemma Global has a solution ready for you.
Visit gemma-global.com or contact us to discuss your ideal setup.

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